Home
SEARCH

 

 

 

Press Release

 
     
Wireless Data Collection from Bar Code Scanners and other Devices (including RFID)  
 

July 26, 2004

 
     
 

Many bar code scanners, RFID readers and other data collecting devices (i.e. scales, time-clocks, PDAs, etc.) come with a standard RS232 serial interface so that you can connect the device directly to a serial port on a PC. Data from the device is transferred over a direct cable link to the PC. Although this makes it easy to interface devices to a PC, there are many situations where having to run a cable directly to a PC can be cumbersome or even impossible.

 

 
 

The most common situation is in a warehouse where someone is walking around collecting inventory data with a handheld scanner and having a cable attached to that scanner back to a PC would be impossible. There are many other situations though. I was asked recently about a clean room where someone needed to install a laboratory balance in a clean room and be able to send weight readings to a PC located outside the clean room. Running an RS232 cable was out of the question because that would require drilling a hole through the wall, which would compromise the "cleanliness" of the room.

The solution is to use wireless systems. There are currently three widely available technologies for wireless RS232 communications and one up and coming one:
1) Serial Infrared (SIR)
2) Wireless RS232 transceivers (i.e. radio modems)
3) Wireless Ethernet with an appropriate RS232 to Ethernet converter.
4) Bluetooth Serial.

1) Serial Infrared uses a device called an infrared transceiver to encode and transmit RS232 data signals over a beam of infrared light similar to the way your TV remote control works. Each device is plugged into a transceiver and the two transceivers must be in each other’s line of sight. The transceivers must also be relatively close to each other, typically under three feet away. Serial Infrared is the least expensive of all the wireless technologies however it is also the least reliable, has the shortest range and is the most prone to problems. If you obstruct the beam, you lose the connection.

If you do a good search on the web, you will find several SIR transceivers available for under $70 per transceiver. Since you have to be in the line of sight as well as under three feet away, SIR just never caught on in a big way. Under most circumstances it is much easier to connect a cable than use SIR transceivers.

2) The most common of the three technologies for wireless RS232 data transfer are radio modems. Radio modems are similar to SIR transceivers in that they connect directly to the serial ports of the two devices that need to communicate. You simply plug a radio modem into a serial port on your PC and another one on the device that you want to capture data from and use radio signals to send data instead of running wires.

Radio modems are available from a number of different manufacturers with a wide range of specifications. The most important specification is how far you can transmit data. Many different systems are available with working ranges from 100 feet up to several miles. The typical cost for a pair of radio modems with a range of between 500 to 10000 feet is around $500 to $1000. Some high-end bar code scanners come with built-in radio modems to allow wireless bar code data collection from a simple hand-held device.

One variation on the Wireless modem theme is a device called a cellular modem, i.e. a modem and a cell phone combined together into a single unit. Cellular modems are most commonly used for connecting laptop computers to the Internet. Cellular modems have the advantage that they can send data anywhere within the range of a cell phone system however they have the drawback that they are not as easy to use (one device has to “call” the other to establish a connection) and you must also subscribe to a cellular service and pay a monthly fee for each modem.


3) The most interesting as well as the most promising of the wireless options is to use a wireless network system to send and receive serial data. With the advent of “WiFi” wireless networking protocols, a number of companies have come up with devices called “Wireless Serial Servers” that allow you to connect RS232 serial devices directly to a wireless network. Traditionally, a serial device server is a small box with a RS232 serial port on one side and an Ethernet port on the other. You connect the serial device to the RS232 serial port on the device server and then connect the device server to your Ethernet network. Instead of using an Ethernet cable connection to a network hub, the wireless serial servers establish a wireless connection to a WiFi wireless network base station. The range of most WiFi systems is between 60 to 750 feet depending on the environment and the types of obstructions between the transceivers.

Most wireless serial device servers come with a software device driver that you install in your PC that will make the serial port on the device server appear as if it were a built in RS232 port on the PC (i.e. they create a virtual serial port on your PC, much as TCP-Com from TALtech does). This makes it possible to use standard serial communications software to open the ports on the wireless device server just like you would open a built in COM port.

For more information about serial device servers and TCP-Com please visit http://www.taltech.com/products/tcpcom.html.

5) Another exciting new system for wireless communications is the Bluetooth Wireless system. This is the Up and Coming one mentioned above. Bluetooth serial is fairly new and the prices have not dropped to what they should be yet and there are also not that many manufacturers of Bluetooth serial hardware however I expect that this will change quickly.

You can now purchase Bluetooth Wireless RS232 adapters that basically behave just like standard RS232 serial ports on a PC except that there are no wires. You need a Bluetooth receiver on the PC side connected to a USB port on the PC and then you simply use a Bluetooth Wireless RS232 adapter on the end where you connect the device that you want to "go wireless" with.

Do a search on Google for "Bluetooth Wireless RS232" or "Bluetooth Serial" and you will find a number of companies that are selling or developing this type of hardware.

Bluetooth has a much shorter range than WiFi however you can get up to 100 meter range with Bluetooth Class 1 devices (Class 2 devices are limited to 10 meters).
The most exciting part about Bluetooth serial is that when a Bluetooth serial device comes within range of a PC that has a Bluetooth transceiver, the PC simply thinks that it has another serial port. The Bluetooth drivers create a "Virtual COM port" on the PC automatically and this virtual COM port works just like a built in COM port.

The new Bluetooth Wireless VoyagerBT - Bar Code Scanner manufactured by Metrologic will be released in time for Frontline Expo in September 2004. This transmits decoded bar code data back to a base station using Bluetooth wireless technology. From the base-station the data is input into the PC via the usual RS232, keyboard wedge or USB interfaces. If you have a Bluetooth receiver on your PC you can bi-pass the base station and input data directly into the PC. This new scanner also supports reading and decoding the new RSS14 bar code symbology. Read more at http://www.taltech.com/products/VoyagerBT.html


For a list of companies that sell wireless RS232 hardware, see http://www.taltech.com/resources/links.html#Wireless.

 
     
     
   CONTACT INFORMATION  
 
 
 

TAL Technologies, Inc., 2101 Brandywine Street, Suite 102, Philadelphia, PA 19130, USA.
215-496-0222 or 800-722-6004 (USA only). Fax: 215-496-0322.
Internet, www.taltech.com, e-mail: .

Contact: Susan Rogers, VP Marketing, Tel: 215-496-0222 or e-mail: .

 

 
Press Release Index